Since the emergence of the first industrial robot in the 1960s, it has been continuously updated and experimentally tested. Industrial robots combine advanced technologies such as mechanics, electronics, and computers. In the manufacturing process, industrial robots have greatly advanced the manufacturing automation process. Especially in the automotive industry, robots can automate the processes of welding, painting, and assembly.
As an important part of the entire manufacturing chain, the foundry industry plays a fundamental role in providing parts for other mechanical products. But with the implementation of the 4.0 industrial revolution and the " Made in China 2025 " power strategy. Whether it is domestic or foreign, there are higher requirements for the quality of castings, and currently casting production enterprises are still facing the requirements of increased labor costs and cleaner production. This makes it necessary for the casting company to change in order to achieve sustainable development. The emergence and gradual maturity of industrial robots is providing new opportunities for the reform of the casting enterprises.
Since the advent of the first industrial robots in the 1960s, robots have been constantly being updated and tested. Industrial robots combine advanced technologies such as mechanics, electronics, and computers. In the manufacturing process, industrial robots have greatly advanced the manufacturing automation process. Especially in the automotive industry, robots can automate the processes of welding, painting, and assembly.
Under the current situation of the transformation and upgrading of the manufacturing industry, the requirements of efficiency increase, consumption reduction, and green manufacturing began to be gradually taken seriously. The mapping to the foundry industry is gradually transformed from traditional steel materials into light alloy materials such as aluminum alloys and magnesium alloys. Aluminum alloys are widely used due to their outstanding performance. In the traditional casting environment of aluminum alloy, dust, noise, and exhaust gas are discharged at will, which brings great pressure to the environment. But since the 21st century, when robots entered the foundry industry, these problems have gradually been solved. For example, the use of robots in the entire die-casting process to achieve spraying, soup, and take-up operations, the traditional die-casting production efficiency, casting dimensions and high precision are particularly prominent.
The traditional casting mode is manual core-casting machine clamping-handle spooning aluminum liquid casting-casting machine turning product solidification-manual opening die-out manual picking-hand coding-natural cooling-manual cleaning-transport detection . From the description of this process, we can see that the traditional casting method is man-dominated, which requires high technical level for the foundry workers, and slight deviation will have an impact on the quality of the casting.
In response to this problem, the world is trying to solve it by developing new machines and equipment. Some enterprises in China have developed robotic gravity casting automatic production lines, monorail robots, dual-track robot gravity casting automatic production lines, and elevated overhead rail robot casting automation production lines. Among them, the monorail robot and the two-track robot gravity casting automatic production line are mainly for different categories and beat requirements, and can be flexibly arranged and adjusted on the production line. The elevated overhead rail robot casting production line is integrated and automated production of the entire casting process, suitable for large-volume products.
At the same time, in order to make the production of the machine run smoothly, it is also necessary to provide a complete manufacturing management system (MES) for the machine. Through the information technology of the Internet of Things, the Internet, industrial automation, etc., realize the all-round integration of people, machines, materials and legal rings in the workshop to realize real "smart casting".
At present, it advocates the integration of industrialization and informationization. Intelligent casting is a highly integrated symbolic product of industrial technology and information technology. It strengthens the deep application of industrial robots in the foundry industry and accelerates the advancement of information technology and traditional foundry industry. Deep integration can enhance the competitiveness of foundry enterprises and smoothly realize transformation and upgrading.
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