**High-Pressure Water Gun for Cement Plant Crust Removal**
**Product Description:**
The high-pressure water gun is a modern and efficient solution designed specifically for removing crusts from cement kilns. It uses high-pressure pumps to generate powerful water jets, which are capable of breaking down even the toughest deposits. This equipment is widely used in the cement industry to clean kiln walls, flues, and other critical areas without interrupting production.
The device operates by pressurizing ordinary tap water to up to 500 bar and directing it through a specialized nozzle at high velocity (300–700 m/s). The resulting jet has immense impact energy, effectively dislodging crusts, scale, oil, rust, and other residues. This method is not only fast but also safe, reducing the need for manual labor and minimizing risks associated with traditional cleaning techniques.
**Working Principle:**
The high-pressure water gun works by injecting a concentrated water column into the crust material at temperatures ranging from 850°C to 1050°C. Upon contact, the water rapidly vaporizes, creating a powerful explosion that breaks down the crust. The sudden cooling of the surrounding material makes it brittle, allowing the water jet to easily remove it. This process ensures minimal damage to the kiln lining and avoids unnecessary wear on equipment.
Unlike manual cleaning methods, which are time-consuming and dangerous, the high-pressure water gun allows for continuous operation without shutting down the kiln. It also prevents the loss of structural integrity and air leakage in the rising flue, ensuring long-term efficiency and safety.
**Technical Specifications:**
- **Model:** HK5022
- **Range:** 10 meters
- **Flow Rate:** 22 L/min
- **Maximum Pressure:** 500 bar / 50 MPa
- **Water Absorption Height:** 10 meters
- **Power:** 22 kW
- **Rotating Speed:** 1450 RPM
- **Maximum Inlet Water Temperature:** 40°C
- **Maximum Outlet Temperature:** 80–140°C
- **Dimensions:** 1250 × 800 × 900 mm
**Advantages:**
- Simple operation and intuitive control
- Efficient and thorough cleaning
- Safe for both personnel and equipment
- No interruption to the kiln’s operation
- Reduces labor costs and improves productivity
- Protects kiln linings and maintains structural integrity
**Application:**
This high-pressure water gun is ideal for cleaning the rising flue and kiln tail areas where crust buildup is common. It can be used in various cement production lines, including 1200T/D systems, to maintain optimal performance and prevent operational disruptions.
**Why Choose Our High-Pressure Water Guns?**
Our company provides reliable, high-quality high-pressure water guns backed by years of experience in the cement industry. We offer timely delivery, professional installation, and comprehensive training to ensure you get the most out of your equipment. With our adequate inventory and dedicated service team, we guarantee fast response and long-term support.
**Conclusion:**
The high-pressure water gun is a revolutionary tool for cement plant maintenance. It offers a safer, more efficient, and cost-effective alternative to traditional cleaning methods. By using this technology, you can significantly reduce downtime, improve safety, and enhance overall production efficiency. Let us help you solve your crust removal challenges today.
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Shenzhen Kaixuanye Technology Co., Ltd. , https://www.icoilne.com